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Custom Carding Machine & Airlay Machine For Fiber Sheets Manufacturers

The fibers conveyed from the previous process are made into corresponding cotton nets.

  • C30 high speed carding machine

    Double tinlin, double doffer, double high miscellaneous, double doffer, double coalescence structure, main tinlin 1500mm, chest tinlin 1050mm, 9 groups of carding points, high carding efficiency, high quality of web formation, production output speed up to 140m/min (depending on fiber specifications and gram weight), sealed inside the machine, negative pressure suction, set multiple suction points (work roller shaft head fleck suction, doffer shaft head suction, The machine is equipped with several suction points (working roll head splash suction, dawe head suction, cavity splash suction, main sillin end bullhorn suction) to control the airflow in the machine and reduce splash. The double side fully sealed guard structure helps control the negative pressure in the machine. There is no splash on the shaft head, and it can run stably for a long time.
    Reduce cleaning and maintenance work, work roll, stripping roller end face special design sealing mechanism, can prevent fiber into the shaft head parts, high precision low deflection work roll / stripping roller carbon fiber composite material, made by special processing technology, so that the curved plate edge straightness ≤ 0.3mm, high straightness and low roundness edge to ensure that the curved plate and roller separation distance to meet the design requirements, can effectively suppress the machine due to high-speed rotation of the roller Airflow, control the flutter.

    Scope of application: Needle punching, hydroentanglement, thermal bonding, and other types of non-woven fabric fiber carding into a network
    Main specifications: door width 2.5-4.5m, output speed: 140m/min, cohesive MD/CD: 4-6:1, high miscellaneous MD/CD: 3-4:1
    Production capacity: 500kg/hr-1000kg/hr

  • C50 high speed carding machine

    Double tinwood, double doffer, double high miscellaneous, double doffer, double coalescing, with suction curtain, 1500mm main tinwood, 1200mm chest tinwood, 9 groups of carding points, 19 carbon fiber rollers, high carding efficiency, high quality of finished web, production output speed up to 200m/min (depending on fiber specifications and gram weight), sealed inside the machine, negative pressure suction, multiple suction points (work roller shaft head The machine is sealed, with negative pressure suction, and multiple suction points (working roll head suction, dawe head suction, cavity suction, main selvage end suction) to control the airflow in the machine and reduce flutter, and the double side fully sealed guard structure helps control the negative pressure in the machine. Basically, there is no splash on the shaft head, and it can run stably for a long time.
    Reduce cleaning and maintenance work, work roll, stripping roller end face special design sealing mechanism, can prevent fiber into the shaft head parts, high precision low deflection work roll / stripping roller carbon fiber composite material, made by special processing technology, so that the curved plate edge straightness ≤ 0.3mm, high straightness and low roundness edge to ensure that the curved plate and roller separation distance to meet the design requirements, can effectively suppress the machine due to high-speed rotation of the roller It can effectively suppress the airflow in the machine caused by the high speed rotation of the roller and control the flutter.

    Scope of application: Needle punching, hydroentanglement, thermal bonding and other types of non-woven fabrics fiber carding into a network
    Main specifications: door width 2.5-4.5m, output speed: 200m/min, cohesive MD/CD: 4-6:1, high miscellaneous MD/CD: 3-4:1
    Production capacity: 700kg/hr-1400kg/hr

  • Air-lay machine

    Mixing of recycled fibers, artificial fibers, hot melt fibers into a web, working width: 2-4m, output up to 2000kg/hr. will be fully opened or mixed artificial fibers, cloth open fiber, hemp fibers, etc. for airflow (no regulation) into a web, such as: insulation materials, sound insulation felt, car upholstery, home seat cushions and other non-woven fabrics.

    Scope of application: mixing and forming of recycled fiber, artificial fiber and hot melt fiber
    Main specifications: working width: 2-4m, output up to 2000kg/hr

  • Special carding machine

    Special "monster" custom roller carding machine, peculiar card clothing configuration, fine roller, adapt to natural cotton fiber, flax fiber, glass fiber and other special fibers, compared with conventional cotton mesh carding machine and other wider width, higher output.

Product Range

About Us
Changshu Feilong Nonwoven Machinery Co., Ltd.
Changshu Feilong Nonwoven Machinery Co., Ltd. is a professional custom Carding Machine Suppliers and Airlay Machine For Fiber Sheets Manufacturers in China. Our products mainly involve sanitary materials, disposable consumables, industrial materials, automotive fields, medical fields, etc. Feilong has a solid foundation of 35 years of R&D and production of non-woven machinery and 23 years of spunlace production line equipment. It has a spunlace production line experimental factory and has trained many engineers with rich production experience. Our company has jointly established a non-woven engineering technology research and development center with a number of universities and colleges, and has more than ten invention patents and independent innovation technologies. We are equipped with a professional quality inspection team, and there will be corresponding inspections after each process. For final products, we will conduct comprehensive inspections according to customer requirements and international standards; and be equipped with CE, SGS and other certifications. We offer custom Airlaid Carding Machine for Nonwoven for sale.
Certificate Of Honor
  • Certificate of occupational health and safety management system certification
  • Environmental management system certification
  • Quality management system certification
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Web forming system Industry knowledge

How do carding machine manufacturers ensure that the carding machine completely removes impurities during the impurity removal process?

Carding machine manufacturers should strictly control the equipment design and manufacturing stages. During the design process of the carding machine, the characteristics of the fiber and the characteristics of impurities should be fully considered, and carding elements that can effectively remove impurities should be designed. At the same time, during the manufacturing process, high-quality raw materials and advanced production processes should be used to ensure that the various performance indicators of the carding machine meet the design requirements, thereby providing hardware guarantee for the complete removal of impurities.
Carding machine manufacturers should focus on debugging and optimizing equipment. Before the carding machine leaves the factory, the manufacturer should conduct strict debugging and testing to ensure that the carding machine operates stably and achieves the best impurity removal effect. In addition, manufacturers should continue to optimize the design of carding machines and improve impurity removal efficiency based on customer feedback and market demand.
Carding machine manufacturers should provide comprehensive after-sales service. During the use of the carding machine, changes in fiber type, fiber quality, production environment and other factors may affect the impurity removal effect of the carding machine. Therefore, manufacturers should provide timely after-sales service and perform regular maintenance and upkeep on carding machines to ensure the normal operation and impurity removal effect of the equipment. At the same time, manufacturers should also provide customers with technical support and training to help customers better use and maintain carding machines.
Carding machine manufacturers should also pay attention to industry development trends and technological innovations. With the development of the textile industry, fiber types are becoming more and more abundant, and fiber processing technology is constantly updated. Manufacturers should keep up with the times, pay attention to the development of new technologies and new processes, integrate advanced technologies and concepts into the design and manufacturing of carding machines, and continuously improve the impurity removal capabilities and production efficiency of carding machines.
In order to ensure that the carding machine completely removes impurities during the impurity removal process, carding machine manufacturers need to start from many aspects such as equipment design, manufacturing, debugging, optimization, after-sales service and technological innovation, and continuously improve the performance and quality of the carding machine to ensure Meet customer needs and market development. Only in this way can manufacturers remain invincible in the fierce market competition and contribute to the sustainable development of the textile industry.

How do airlay machine suppliers solve the noise and energy consumption problems of airlaid machines during operation?

The airlay machine is an indispensable and important equipment in the textile industry. Its efficient working performance is crucial to improving production efficiency and product quality. However, during operation, the noise and energy consumption issues generated by airlaid machines have always been the focus of attention of suppliers and users. In order to solve these problems, airlaid machine suppliers need to take a series of effective measures starting from design, manufacturing, installation, debugging and other aspects.
Solutions to Noise Problems
Optimize equipment design: Airlaid machine suppliers should pay attention to reducing the generation of noise sources when designing airlaid machines. By improving the equipment structure and optimizing the transmission system, the friction and vibration between mechanical components are reduced, and the generation of noise is reduced.
Use low-noise materials: During the manufacturing process, materials with low-noise characteristics, such as low-noise bearings, shock-absorbing gaskets, etc., are selected to further reduce the noise level when the equipment is running.
Sound insulation treatment: Perform sound insulation treatment on the airlaid machine, such as adding sound insulation materials to the equipment shell to reduce the spread of noise. At the same time, the production workshop should be arranged rationally and noisy equipment should be placed away from employees' working areas to reduce interference to employees.
Solutions to energy consumption issues
Improve equipment energy efficiency: By improving the internal structure of the airlaid machine and optimizing the aerodynamic design, the energy efficiency of the equipment can be improved. For example, optimize air flow channels, reduce air flow resistance, and reduce energy consumption.
Choose energy-saving motors: During the manufacturing process, choose high-efficiency and energy-saving motors to reduce motor energy consumption. At the same time, according to the actual load condition of the equipment, the operating parameters of the motor are reasonably adjusted to achieve energy-saving operation.
Intelligent control system: An intelligent control system is introduced to monitor and regulate the operating status of the air-laid machine in real time. Avoid wastage of energy consumption by precisely controlling the operating speed and power of equipment.
In addition, airlaid machine suppliers should also strengthen after-sales services and perform regular maintenance and upkeep on equipment to ensure normal operation and extend service life of the equipment. At the same time, suppliers should also pay attention to the development of industry technology, introduce new technologies and new processes in a timely manner, and provide users with more efficient, energy-saving, and environmentally friendly airlaid machine products.
When airlay machine suppliers solve noise and energy consumption problems, they need to take a series of effective measures starting from design, manufacturing, installation, debugging and other aspects. By continuously optimizing equipment performance and improving energy efficiency, we will provide users with more high-quality, efficient, and environmentally friendly airlaid machine products and promote the sustainable development of the textile industry.